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We in Resonac propose various effective solutions for the problem-solving in manufacturing and technology development.
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Closing the Carbon Gap: The Quantifiable Emissions Advantage of Biomass PE Over Petroleum
Resonac proposes biomass-derived polyethylene sheets as a key solution for CO₂ reduction. These sheets offer physical properties and processability equivalent to petroleum-based products, contributing to a lower carbon footprint throughout the entire product lifecycle.
Others
Environmentally friendliness
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Solution
NEW
Flake-Shaped Boron Nitride (BN) Filler for High-Thermal-Conductivity Compounds
Resonac’s proprietary surface-treated flake-shaped boron nitride filler enables higher loading in resins, delivering superior thermal conductivity while maintaining processability with reduced viscosity.
Semiconductor/Electronic materials
Power semiconductor
Thermal Management
Heat dissipation properties
Electrical insulation
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Solution
NEW
Automotive Plastic Gears Reduce Gear Meshing Vibration and Noise with High Damping Performance
This plastic gear is manufactured using a vacuum injection molding process, combining high-heat-resistant polyaminoamide resin with aramid reinforcing fibers. The resin matrix effectively damps vibrations, leading to a significant reduction in noise.
Automotive materials
Noise reduction
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Solution
NEW
Power Transmission Gears Enabling Noise Reduction and Lightweight Design for Industrial Robots
By using palstic with a lower elastic modulus than steel, vibration and noise during gear meshing are effectively reduced. Furthermore, it achieves significant weight reduction while maintaining high gear strength.
Automotive materials
Industrial use
Noise reduction
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Materials Contributing to Warpage Mitigation & Stress Relief in Advanced Semiconductor Packages (1)
Learn how to address warpage in advanced semiconductor packaging. We introduce Resonac’s high-modulus, low-CTE package substrate materials and low-CTE, low-cure-shrinkage solder resists.
Semiconductor/Electronic materials
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Materials Contributing to Thermal Management in Advanced Semiconductor Packaging (2)
For effective thermal countermeasures in advanced semiconductor packages, reducing interfacial thermal resistance and achieving higher thermal conductivity through the proper use of capillary underfill and die-attach films is essential.
Semiconductor/Electronic materials
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Solution
Reducing Transmission Loss in High-Frequency FPCs with Low-Dk, Low-Df Substrates
Higher frequency communication requires low Dk/Df substrate materials. Resonac’s polyimide resin reduces transmission loss and improves dimensional stability with low Dk/Df and CTE close to Cu.
Semiconductor/Electronic materials
5G
Millimeter wave
Low dielectric/High frequency
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Solution
PCBN for Cutting Tools with Wide Range of Hardness - From Cast Iron, Sintered Alloys to Hardened Steel
PCBN offers an excellent balance of wear and fracture resistance for cutting tools used to machine materials from cast iron to hardened steel. It is ideal for workpieces with mixed or varying materials, enabling stable automated machining.
Automotive materials
Industrial use
Environmentally friendliness
Productivity improvement
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Materials Contributing to Thermal Management in Advanced Semiconductor Packaging (1)
Effective thermal countermeasures for advanced semiconductor packages include the use of appropriate thermal interface materials (TIMs) and epoxy molding compounds (EMCs) that help reduce contact thermal resistance and enhance overall thermal conductivity.
Semiconductor/Electronic materials
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Technical Challenges in Advanced Semiconductor Packaging
Key technical challenges in 3D packaging include thermal management, warpage, increased manufacturing complexity and cost, and defect detection. Each of these issues can be effectively addressed through design and process optimization, as well as the use of appropriate materials.
Semiconductor/Electronic materials
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Manufacturing Processes and Materials Used in Advanced Semiconductor Packaging
A comprehensive guide to the manufacturing processes of advanced semiconductor packages—from interposer formation to assembly on the package substrate—along with the materials used in each step.
Semiconductor/Electronic materials
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Structure of Advanced Semiconductor Packages
A comprehensive explanation of the structure and benefits of 2.5D and 3D packages, which are gaining attention with the rise of AI. How does high chip integration enable higher performance, smaller form factors, and lower power consumption?
Semiconductor/Electronic materials
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The Evolution of Semiconductor Packaging
As the limits of semiconductor miniaturization become apparent, packaging technology is increasingly recognized as a key driver for performance improvement. In this article, we explain how semiconductor packaging has evolved—from lead-frame packages in the 1970s to today’s cutting-edge 3D packages.
Semiconductor/Electronic materials
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Solution
Improve flexibility of heat dissipation design for power devices’ embedded substrates
Resonac’s photosensitive interlayer insulation film PV-F enables the formation of large cavities and numerous fine-pitch vias through photolithography.
Semiconductor/Electronic materials
Power semiconductor
Thermal Management
High integration
Miniaturization
Productivity improvement
Heat dissipation properties
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Solution
PCBN extending interrupted cutting tools’ life
with both hardness and fracture resistance Resonac’s PCBN is sintered material with both hardness and fracture resistance. It contributes to extend tool life by reducing occurrence of sudden chipping during lathe machining of stiff objects. Others Industrial use -
Solution
RF Module Substrate with Low Dk, Low Df, and Low CTE, Ideal for Multilayering and Miniaturization
Resonac’s RF module substrate “HS20N (D)” features low Dk, low Df, low CTE, and high Tg. With a lower Dk than conventional models, this can be thinned and multilayered to realize smaller modules.
Semiconductor/Electronic materials
5G
Millimeter wave
High integration
Miniaturization
Low dielectric/High frequency
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Solution
Low-Melting Glass “Vaneetect” Enabling Reliable Hermetic Sealing by Heating at 300°C
Resonac’s low-melting glass contains no substances restricted by the EU’s RoHS Directive and enables sealing at low temperatures, thereby contributing to reduced energy consumption in manufacturing of vacuum insulated glass.
Others
Adhesion/Bonding
Environmentally friendliness
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Solution
Reliability Surpassing Sintered Silver!
Sintered Copper Paste with 300W/m・K Thermal Conductivity
Resonac’s sintered copper paste is suitable for efficient, high-output, miniaturizable SiC modules. It allows better reliability than sintered silver, while having equivalent thermal conductivity.
Semiconductor/Electronic materials
Power semiconductor
xEV
Adhesion/Bonding
Thermal Management
Heat dissipation properties
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Solution
The Al cooler enabling higher output, downsizing and weight reduction of power modules
Resonac proposes a heatsink/cooler that meets both demand for effective cooling of xEV inverters’ power modules and requirements for reducing their size and weight, according to customer specifications.
Automotive materials
Power semiconductor
xEV
Miniaturization
Weight reduction
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Solution
Enhancing the reliability of power semiconductors!
High Tg, Heat-Resistant Epoxy Molding Compounds Resonac’s heat-resistant epoxy molding compounds feature high Tg, restrain decomposition, prevent delamination, and relax stress, improving reliability test with optimally balanced materials. Semiconductor/Electronic materials Power semiconductor Heat resistance -
Solution
77 GHz radar substrate material with excellent RF performance, processability, and reliability
Resonac’s LW-990(RFD) features excellent RF performance, processability, and reliability with a low CTE and low elastic modulus resin, meeting 77 GHz radar substrate through precision miniaturization.
Automotive materials
Millimeter wave
Sensor
High integration
Miniaturization
Low dielectric/High frequency
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Solution
HIMAL prevents delamination of a power semiconductor’s sealing material and improves reliability
Used as a sealing material primer, "HIMAL" increases adhesion between the lead frame, semiconductor devices or wires and the sealing material, and reduces internal stress. The reliability of power semiconductors is improved by raising the sealing material’s heat resistance while preventing delamination.
Semiconductor/Electronic materials
Power semiconductor
Stress relaxation
Electrical insulation
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Solution
Achieving both low dielectric properties and high adhesion to copper foil!
Primer for millimeter wave circuit substrates Resonac’s primer achieves both low dielectric properties and high adhesion to low-roughness copper foil. Used as an adhesive between substrates and low-roughness copper foil, our SFR reduces transmission loss on the circuit substrates for communication terminals and base stations in 5G communication and other high frequency bands. Semiconductor/Electronic materials 5G Millimeter wave Low dielectric/High frequency -
Thorough Explanation
What is ACF (Anisotropic Conductive Film)?Its usages, how to apply, types, and more are explained.
This article explains what ACF stands for, its purposes, how to use, types, and the key points and basic knowledge in choosing the appropriate ACF; it also provides information about RESONAC’s ACF “ANISOLM,” a useful solution to delamination.
Semiconductor/Electronic materials
High integration
Miniaturization
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Solution
High reliability die bonding paste for total cost reduction
Die bonding material with low elasticity, excellent stress relaxation, and high adhesive strength. Reliable die bonding can be achieved without additional cost.
Semiconductor/Electronic materials
Stress relaxation
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Solution
High relative permittivity materials for transfer molding
It is a high dielectric constant molding material with excellent workability. Due to its low dielectric loss tangent, it exhibits excellent transmission performance even in high frequency bands.
Semiconductor/Electronic materials
5G
Millimeter wave
Miniaturization
Low dielectric/High frequency
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Thorough Explanation
【Thorough Explanation】What are transmission loss, dielectric loss, and dielectric loss tangent?
High-frequency transmission loss is a growing challenge due to increased data via IoT, 5G, ADAS, and AI. This article explains the causes and the reduction methods of transmission loss on PCBs.
Semiconductor/Electronic materials
5G
Low dielectric/High frequency
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Solution
Precision 3D Printing Using Curable Monomers
"FANCRYL" <500 series> has a bulky DCPD structure that it contributes to low cure shrinkage when added to 3D print resin formulations.
Others
Industrial use
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Solution
A heat-resistant binder resin that conforms to REACH regulations
Binder resin that does not use REACH regulated substances. It has the same high heat resistance and mechanical properties as conventional PAI resin.
Automotive materials
Battery material
Environmentally friendliness
Heat resistance
NMP-free
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Solution
Binder for lithium-ion batteries contributing to higher capacity
A binder that uses polyamide-imide resin with excellent coating film strength. Contributes to improving the cycle characteristics of lithium-ion batteries.
Automotive materials
Battery material
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Solution
Crosslinking agent for preventing degradation of rubber products
A cross-linking agent that improves the heat resistance and tensile strength of butyl rubber. Productivity improvement in tire manufacturing can be expected.
Automotive materials
Productivity improvement
Heat resistance
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Solution
Separators’ heat-resistant coating binder that improves LIB safety
Resonac’s PNVA binder demonstrates thermal resistance that satisfies safety requirements of LIBs. The binder also enables a thin ceramic coating on separators, which increases the LIBs’ capacity.
Automotive materials
xEV
Battery material
Heat resistance
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Solution
A film capable of bonding a low heat-resistant circuit board
It is possible to connect a circuit board with low heat resistance. Because the thickness is several tens of micrometers, it contributes to the thinning of connection parts.
Semiconductor/Electronic materials
Miniaturization
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