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The Evolution of Semiconductor Packaging
Resonac will launch a series of articles that explain semiconductors from the perspective of a materials manufacturer. The first eight installments will focus on semiconductor packaging.
Part 1 of the series is “The Evolution of Semiconductor Packaging.” In recent years, the primary battleground for semiconductor performance enhancement has been shifting from the chip to the package; for decades, performance improvements were driven by circuit miniaturization. However, as line widths approach the atomic scale, quantum effects are beginning to impose fundamental limits. Miniaturization has made it increasingly difficult to tolerate variations in dimensions and material properties during manufacturing, raising concerns about yield loss. Against this backdrop, innovations in back-end processes—particularly packaging—are emerging as a new growth driver. This article provides a clear overview of how packaging technology has evolved.
Evolution of Packaging Technology
Early Packages (1970s–1980s)
In the 1970s and 1980s, packages primarily served as a “case” to protect the chip and provide electrical connections to external circuits. During this period, lead-frame packages such as DIP (Dual In-line Package), SOP (Small Outline Package), and QFP (Quad Flat Package), which placed terminals around the periphery of the package, were the mainstream solution.
Transition to High-Density Mounting (1990s)
In the 1990s, as portable devices became smaller and faster, lead-frame packages began to face challenges such as terminal deformation and an increased risk of short circuits due to finer lead pitch. To address these issues, packages optimized for high-density mounting—such as BGA (Ball Grid Array) and CSP (Chip Size Package), which placed terminals on the bottom—gained popularity. At the same time, reducing interconnect length and improving thermal characteristics became critical.
Functional Integration and Multi-Chip Packaging (2000s)
In the 2000s, the trend toward multifunctional electronic devices, led by mobile phones, brought attention to the concept of SiP (System-in-Package), which integrates multiple functions within a single package. A key technology was Stacked CSP, where multiple chips were vertically stacked using staggered arrangements or spacers—primarily for memory—enabling smaller form factors and higher capacity. In the late 2000s, PoP (Package-on-Package) emerged, stacking memory on top of processors. This PoP structure maintained manufacturing yield while offering design flexibility and becoming indispensable for high-density implementations in smartphones. These advances transformed the package into a critical platform for system miniaturization and performance enhancement.
Rise of Advanced Semiconductor Packaging (2010s)
In the 2010s, increasing requirements for thinner profiles, higher performance, and lower power consumption drove rapid advances in semiconductor packaging. Innovations included fan-out technology, which redistributes chip terminals outward by wiring layers, and TSV (Through-Silicon Via), which connects stacked chips through the shortest possible path. High-density interconnects using micro-bumps also became practical. By the mid-2010s, the acceleration of supercomputing and deep learning research highlighted the von Neumann bottleneck, where data transfer speed between CPU and memory became a limiting factor. This rapidly spurred demand for wide-bandwidth connections between processors and large-capacity memory within the same package. The solution was 2.5D packaging that uses a silicon interposer for high-density connections. Initially limited to high-end applications, this technology—along with 3D packaging—has become indispensable for modern computing infrastructure, driven by the explosive growth of generative AI in the 2020s.

Evolution of Packaging and Assembly Technologies
Summary and Next Topic
Semiconductor packaging has evolved from a simple protective case into a comprehensive platform for performance enhancement. Today, it plays a multifaceted role which includes power delivery, heat dissipation, and heterogeneous integration.
In the next installment, we will discuss “The Structure of Advanced Semiconductor Packages.”
Published: January 23, 2026
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