Closing the Carbon Gap: The Quantifiable Emissions Advantage of Biomass PE Over Petroleum

Applicable Business AreasFood, Medical, Automotive, Construction Materials

Target ApplicationsPlastic molded products

バイオマスシート メインビジュアル

Polyethylene is widely used across a broad range of applications due to its excellent water resistance, oil resistance, and low-temperature performance.
Thanks to its outstanding processability, polyethylene molded products are extensively used in safety-critical fields such as food and medical applications, as well as in durability-focused industries including automotive and construction materials.

In recent years, however, growing environmental awareness has increased the demand not only for product performance but also for reducing CO2 emissions throughout the entire product lifecycle. One effective approach to reducing CO2 emissions is to replace petroleum-based raw materials with biomass-based alternatives.

Comparison of Manufacturing Processes by Raw Material Origin

Comparison of Manufacturing Processes by Raw Material Origin

Solution

Reducing CO2 Emissions by Replacing Petroleum-Based Products

As a measure to reduce CO2 emissions, Resonac proposes the use of biomass-based polyethylene sheets. Figure 1 shows an estimated comparison of total CO2 emissions from manufacturing to incineration disposal between our biomass-derived product and conventional petroleum-based polyethylene.Biomass-based polyethylene absorbs CO2 during the plant growth stage through photosynthesis.

As a result, when offsetting this absorbed CO2 against emissions generated during manufacturing and incineration, the total lifecycle CO2 emissions are significantly lower than those of petroleum-based products.

In addition, because the physical properties and processability are equivalent to petroleum-based products, existing materials can be replaced with minimal impact on current designs and manufacturing processes.

Figure 1. Comparison of CO2 Emissions in Incineration Disposal Figure 1. Comparison of CO2 Emissions in Incineration Disposal

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  • Note: The data shown are representative values that represent examples of the results of measurements, calculations, etc., and are not guaranteed values.

Features

Equivalent Physical Properties to Petroleum-Based Polyethylene

As shown in the table below, the physical properties of the developed biomass-based product are equivalent to those of conventional petroleum-based polyethylene. This allows for easy replacement without changing product specifications or processing conditions.

Physical Properties of Polyethylene Sheets

ItemUnitDirectionConventional Product
(Petroleum-Based, EH)
Developed Product
(Biomass-Based)
Densityg/cm3-0.920.92
Tensile Yield StressMPaMD1112
TD1112
Flexural StressMPaMD1112
TD1012
Flexural ModulusMPaMD255273
TD210290
Charpy Impact StrengthkJ/m2MD6059
TD6461
  • Note: The data shown are representative values that represent examples of the results of measurements, calculations, etc., and are not guaranteed values.

Processability

The biomass-based polyethylene sheets can be processed using standard plastic processing methods, including vacuum forming.

Example: Vacuum Forming Application

Example: Vacuum Forming Application

Updated: April 28, 2026

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