Composite Molded Parts for Automotive Applications
About the product
With the electrification of automobiles, electrical components such as PCUs are required to deliver not only high precision and reliability, but also excellent thermal compatibility and cooling performance.
By combining our proprietary resin formulation and filler compounding technologies with precision injection molding technology, we provide high-precision resin-metal composite molded products.
Through technologies such as integrated cooling and three-dimensional cooling, we achieve high electrical insulation, heat resistance, and cooling performance.
In addition, we ensure consistent quality from prototyping through mass production, contributing to higher performance, smaller size and lighter weight, and greater reliability of electrical components for electric vehicles and next-generation power modules.
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Applications
- xEV Electric Power Unit Components
- Motor Control Power Module Components
- Power Semiconductor Device Cases
- Integrated Cooling Modules
- Industrial Equipment (Motor Drives, Robotics, etc.)
- Energy Systems (Solar Power, Power Supply Equipment, etc.)
- Railway and Infrastructure Power Electronics
Benefits
- Consistent and reproducible quality from prototyping through mass production, backed by proven reliability with automotive production volumes in the millions
- Advanced structural design capabilities for optimizing primary molded parts from the initial design stage
- Design technologies that consider electrical characteristics, including reduction of parasitic inductance and insulation distance optimization (rib and creepage design)
- Material design with excellent tracking resistance
- Thermal cycle durability enabled by high heat-resistant resins
- High rigidity and dimensional precision achieved through glass fiber reinforcement
- Downsizing and reduction of cost and assembly processes through part integration and functional integration
- Improved power efficiency and space efficiency through high-performance cooling using three-dimensional flow channels
Characteristics
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